Zhejiang Enda Intelligent Technology Co., Ltd.

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Horizontal coiling machine

Wire Stranding Machine can be used to produce stranded conductors/cores for various applications, including power cables, control cables, communication cables, etc. The stranding process enhances the mechanical properties of the wire and makes it flexible while maintaining good conductivity.
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Product Description

1. Scope of application: 630-1250mm is mainly used for medical cables, data cables, HDMI, DVI, USB, coaxial cables, optical fibers, electric vehicle charging cables, high-frequency data high-voltage cables, CAT5, CAT5E, CAT6, CAT6A, CAT7, CAT7A, CAT8 network cables and other multi-core high-end cables.

2. Specification

Basic Configuration

Basic configuration of active take-up cantilever stranding production line

Data range

Back-twist pay-off machine

Applicable cable drum φ150~300/400~630mm

Back-twist rate: 0~100, arbitrarily set (electronic)

 

Online accuracy of wire tension: ±100g

Pre-twisting machine

High precision ratio

pre-twist ratio 0~100 can be set arbitrarily (electronic type)

 

Wire diameter range: φ3~30mm

Center wrapping machine

adopts the latest structural drag reduction design

Tension range: 2~50N (tension stability: ±0.11%)

 

Taping pitch accuracy: ±1 (including acceleration, deceleration and stop)

Traction mechanism

Applicable to various high-end cable twisting requirements

Online accuracy of take-up tension: ±150g

Cantilever single twisting machine

Applicable to the twisting outer diameter requirements of various high-end cables

Cantilever speed: Depends on the machine model

 

Twist pitch deviation when using wrapping and supporting: ±3%

 

When the cantilever twisting machine is running alone, the measured twist pitch is consistent with the set value

Wire take-up machine

Adopts active design Wire-reeling tension: 20~200N

Wire-reeling power: individually controlled

Wire-reeling shaft: concentricity within 0.2mm

3.  Main motor brand of the machine (all international first-line brands)

1)Motor: Siemens (Germany) motor with Yaskawa inverter + PG vector control

2)Human-machine interface: Siemens color touch screen (10 inches) + Siemens programmable controller

3)PLC and control module: Siemens

4)Low-voltage electrical components: SIEMENS, OMRON, Yaskawa of Japan

4. Features:
a) Pay-off system: The machine usually has a pay-off system that feeds multiple copper wires from a single spool or bobbin into the stranding area.
b) Stranding section: The machine can adjust the stranding pitch and direction according to the required specifications.
c) Tension control: Proper tension control ensures uniform stranding and prevents wire breakage during the bundling process.
d) Speed ​​control: The machine allows the operator to adjust the stranding speed to achieve the desired stranding density and overall wire performance.
e) Take-up system: After the bundling process, the stranded copper wire is wound onto a spool or bobbin for further processing or packaging.
f) Control panel: The control panel enables the operator to set and monitor various parameters such as stranding settings, tension and speed.
g) Safety features: The stranding machine includes safety interlocks, emergency stop buttons and protective covers to ensure the safety of operators during operation.
h) Customization: The machine can adapt to a variety of wire diameters, wire counts and stranding configurations, making it suitable for different applications such as brands.

 

  

 

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